Analysis of the hottest Chinese food and packaging

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Market analysis of China's food and packaging machinery

a number of new technologies, new equipment and new products emerging in recent years represent the highest level of China's food and packaging machinery, but there is still a considerable gap compared with developed countries

market prospect analysis

1. There is a broad market demand for deep processing of agricultural and sideline products

processing of agricultural and sideline products is a variety of engineering technologies for processing animal and plant (including wild) products and their materials in agricultural production. 40% of agricultural and sideline products in China are directly used as raw materials for the food industry, that is, for processing food and feed. In 2000, the output value of the food industry was only 39.47% of the total output value of agricultural products, and the main products were sugar, tobacco, wine, feed, vegetable oil processing. Slaughtering and meat and egg processing also accounted for a considerable proportion. In the tenth five year plan, the ratio of food industry output value to agricultural output value will rise to 0.5:1. This year, the proportion of meat processing will increase to 10%, that is, the meat processing volume will reach 6million tons, and the proportion of grain processing will increase to 15%, reaching 82.5 million tons. The output of sugar, dairy products, liquid milk, various beverages, edible vegetable oil and cans increased significantly respectively. By this year, the incremental demand of the above industries for food and packaging machinery will reach 15-20 billion yuan. In addition, China produces 480 million tons of vegetables, 66 million tons of fruits, 42.79 million tons of aquatic products, 21 million tons of eggs and 150 million tons of fresh potatoes every year. A few years ago, the processing volume has been very small. For example, the output of 480 million tons of vegetables, only 5% - 10% of which are processed and stored. The processed products are mainly for export, earning more than $200 million in foreign exchange every year, while the processing volume of developed countries accounts for about 25% - 60%. If domestic demand is further stimulated and exports continue to increase, there is a great possibility of doubling. The processing volume of 42.79 million tons of aquatic products in China has accounted for 39.85%, forming a processing industry of more than 10 categories, but the processing volume of inland aquatic products is still very small. The main problem of grain processing is the low utilization rate of grain resources, with an average utilization rate of less than 70%. Compared with foreign countries, the flour yield of the same variety of grain is 2%-4% lower, and the bran yield of the same variety of rice is 4%-5% lower. The equipment and technology of grain processing should be greatly improved to meet the requirements of the new era. The comprehensive utilization of grain processing by-products is an important way to improve the utilization rate of grain resources, which is a huge renewable resource in China. The comprehensive utilization of grain resources in developed countries (such as the United States and Japan) makes the value of comprehensive utilization of by-products more than times the value of rice, wheat and corn. For example, the comprehensive utilization of rice bran can produce dozens of edible and industrial products, increasing the added value of rice bran by 60 times. At present, the level of comprehensive utilization of grain by-products in China is still very low. Of course, the comprehensive utilization of resources must be relatively concentrated. With the improvement of the level of agricultural industrialization, the comprehensive utilization of resources will be put on the agenda

2. The emergence of fast food industry will greatly promote the development of food and packaging machinery industry. To solve the problem of three meals a day for the common people, we should not only partially retain the dietary habits and dietary structure of the Chinese people, but also liberate the common people from the heavy housework, so that the main and non-staple food can be produced intensively and industrialized, which can not only improve the utilization rate of grain and vegetables, but also save resources and liberate a large number of labor forces. If the supply of finished products for three meals a day can reach 60%, it will increase tens of millions of employment opportunities and the output value of nearly trillion yuan. Coupled with the reduction of energy consumption and the transportation volume between urban and rural areas, its social benefits are obvious. Judging from the income of urban residents, it is time to solve the problem of three meals a day. This alone will increase the market for food and packaging machinery by more than 30billion yuan. In addition, there are 300000 Chinese restaurants outside Shanghai, and a large number of overseas Chinese also retain the traditional eating habits of the Chinese nation. The export output of this industry is also very optimistic

3. The development of food industry promotes the development of packaging machinery industry. The development of packaging machinery industry is closely related to the development of food industry. At present, the service objects of packaging machinery are: food industry accounts for 48%, pharmaceutical and health care products packaging accounts for 20%, chemical industry (including daily chemical industry) accounts for 19%, building materials account for 6%, and others (tobacco, cotton and hemp, seeds, pesticides) account for 11%. The development of these industries will drive the development of packaging machinery and packaging materials industry

product level analysis

China's food and packaging machinery is an industry spontaneously formed under the premise of market economy, and most enterprises have no state investment. Some state-owned enterprises enjoyed the support of the national plan, but by then they had entered the period of "shifting funds to loans". At that time, the loans for the development of enterprises were basically not repaid (only the interest was paid). After the change of several generations of legal persons and the accumulation of enterprises, the debts fell into the hands of the current legal persons. In those years, some unnecessary loans have become the burden of current enterprise operators. Many state-owned enterprises have been unable to develop new products. In recent years, the development of new products has shifted to a few private enterprises

at present, the product level of this industry is pagoda shaped, with a large number of low-level repeated products at the bottom. The proportion of enterprise products reaching the medium product level is increasing, and the export products are mainly produced by these enterprises. The annual sales are mostly between 20million yuan and 50million yuan. With certain economic strength and new product development ability, most of them are willing to participate in the competition in the international market

over the years, some of our equipment has not only been on the scale, but also is developing in the direction of full automation. Some high-tech products are emerging. For example, the 48000 bottle/hour beer filling production line has already been running stably; The filling production line of non aerated beverages and plastic bottles has reached 36000 bottles per hour, and the use effect of sterile cold filling production line is good; The seven layer corrugated board production line with a width of 2500 mm and a speed of 180 m/min and the instant noodle production line with 180000 bags/shift are running well; The world's widest 6-meter laminating machine has been in full operation; The 20 meter diameter film blowing machine is delivered to users. The national development team of this kind of film blowing machine must also constantly check to ensure that there are only four enterprises that can produce any required equipment for Leeper

industrial robots have been successfully applied in the packaging line, and high-speed 6-color gravure printing machine, double mold bottle blowing machine, multi-layer coextrusion equipment, freeze-drying equipment and pulp molding machinery have reached the international level in the early 1990s. A number of equipment with high technical content have been put on the domestic market, such as the 4.2m wide BOPP film blowing unit developed by Shantou Far East light chemical equipment company, which was independently developed and successfully developed in July 2002; Guangdong Jinming plastic equipment company has developed a double bubble film blowing unit by introducing German leffen Hauser technology; Zhangjiagang Meixing Shunfeng group launched a 36000 bottle/hour sterile cold filling production line. In addition, there are world-class products such as 2.8-meter-wide carton plate making equipment, 230 liter barrel multi-layer coextrusion equipment, 36000 bottle/hour hot filling production line, 23000 bottle/hour double mold bottle blowing production line, which represent the highest level of food and packaging machinery in China at present. But generally speaking, we have few high-end products, few enterprises with international standards, and the export volume is not large. On the one hand, the external publicity is not enough, on the other hand, these large-scale equipment have not opened the international market

gap with foreign products

the countries with high level of packaging and food machinery abroad are mainly the United States, Germany, Japan, Italy and the United Kingdom, while German packaging machinery is in a leading position in terms of design, manufacturing and technical performance. 77% of Germany's packaging machinery is exported, and China is the main exporter of German food and packaging machinery. The most famous company is Krones, with a sales volume of 2billion euros in 2002. At present, the beer and beverage filling equipment in Germany has reached 120000 bottles/hour, and the cigarette packaging machine has reached 12000 pieces/minute. Once the high-speed equipment fails, the loss is also amazing, so the high-speed equipment must have a fault analysis system, which can automatically eliminate 8 Batch test: failure of samples with the same parameters. Foreign products have strong supply capacity in complete sets. For example, a 120000 bottle/hour beverage filling line has more than 200 microcomputer components and more than 100 kinds of control software. The filling and capping part is a combination of two sets, and other parts are shared

simulation design technology is widely used in the design of packaging machinery abroad. Various machine units are stored in the computer in the form of database, the drawings are digitized and input into the computer, and the computer automatically synthesizes the three-dimensional model, and then the indicators and data during actual production and possible fault analysis are input into the computer. The three-dimensional model of the computer can be operated in imitation of the actual results, which are very good working conditions, It greatly shortens the design cycle of packaging machinery and the development cycle of new products

in addition, the cold sterilization technology developed in the late 1980s has been applied abroad, including ultra-high voltage sterilization, ultra-high voltage pulsed electric field sterilization, strong magnetic pulse sterilization, pulse strong light sterilization, microwave sterilization, radiation sterilization, ultraviolet sterilization, ozone sterilization, ultrasonic wave sterilization, high-energy ray sterilization and low-temperature regulation sterilization, as well as biological preservation technology, active packaging technology, barrier (barrier) technology Membrane separation technology and antibacterial packaging technology, etc

the gap with developed countries is specifically manifested in:

first, there are few product varieties and poor compatibility

China has more than 4000 varieties of food and packaging machinery, and there are many single machines and few complete assembly lines; There are many general-purpose models, and there are many shortages of special requirements, special material processing and packaging equipment; There are many products with simple structure and low technical content, and few products with high technological added value and high productivity; There are many main machines and few auxiliary machines, which can not fully meet the needs of the development of domestic food and packaging industry. Because of this, there are more than 7000 kinds of food and packaging machinery products in developed countries, and there are a large number of complete sets of equipment. New models are constantly emerging, which can not only meet domestic needs, but also be exported in large quantities

second, the product quality is poor

it is mainly manifested in poor stability and reliability, backward modeling, rough appearance, short service life and short failure free time of supporting parts of basic parts, which is only 1/3 of that of developed countries. The performance gap is mainly manifested in low production capacity and high energy consumption. For example, the production capacity of beer production line is 50% lower than that of developed countries. The power consumption of domestic equipment is 6 times that of developed countries, and the water consumption of bottle washing machine is 4 times that of developed countries

third, the technical level is low and the self-control ability is poor

it is mainly manifested in low control level, less application of high-tech, and slow promotion of new products and processes. However, developed countries have a high degree of specialization, continuity and automation. With the combination of machine, liquid and gas technology and the use of computer control, automatic detection and automatic adjustment, only about 5% of China's food and packaging machinery products can reach the level of developed countries in the early and mid-1990s, and the overall level is nearly 20 years behind that of developed countries

information source: package message: chongshimin

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